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Repairs and upgrades

Repairs and upgrades

battenfeld-cincinnati offers comprehensive modernization and retrofits for your existing equipment – from extruder to pipe tooling to downstream – to ensure maximum productivity, operational reliability and production efficiency. 
Coating thickness measurement on a conical twin screw

Preventive maintenance and equipment repairs

Avoid break-downs and production standstills and extend the lifetime of your processing equipment by:
  • Inspections of your machinery at regular intervals
  • Re-coating and repairs of your equipment as necessary
battenfeld-cincinnati offers you the following services:
  • Repairs of screws, gearboxes, controls, control components and drives
  • Retrofit of outdated drive technology with modern three-phase technology (AC)
  • Retrofit of old gearboxes with the latest models
  • Control upgrades to the latest control technology

Control upgrades: state-of-the-art controls for higher efficiency

A suitable control system ensures you always have a good overview over your equipment for easy control. battenfeld-cincinnati offers control upgrades to the latest technology: our new BCtouch UX control has a large display and offers an innovative operation and visualization concept. It is also perfectly suited for industry 4.0 applications.


BCtouch UX control on twin screw extruder
BCtouch UX control on single screw extruder
Close-up of BCtouch UX control with intuitive user interface
Your advantages:
  • Easy, comfortable operation:  cockpit view for a quick overview over the process status of the complete line &  individual components
    • Intuitive user interface with clear color schemes
    • Optimally scalable client/server model: in addition to the main operating station, further operating terminals can be installed along the line
    • Modern alarm system
    • Easy-to-use recipe management
Our offer:
  • Ergonomic terminal system with swivel-and-tilt functionality on a 21.5“multi-touch display unit in landscape format
  • End-to-end digitalization of process parameters for all line components & central data acquisition offer simple data tapping for ERP systems
  • Connection of mobile devices via LAN, WiFi or UMTS/LTE 
  • Industry 4.0 services:
    • Preventive maintenance: maintenance supported by filing of & reminders for maintenance intervals
    • Integrated, continuous energy monitoring enables optimal resource efficiency
    • Uncomplicated remote maintenance possible