District heating pipes

District heating is a relatively environmentally friendly process to provide thermal energy. To transport the heat from producers to consumers, a heat-insulated pipeline system is used, which is mostly laid underground.
    
A reliable basis: extrusion technology from battenfeld-cincinnati provides the basic equipment for producing plastic casing pipes with a service life of more than 30 years. The pipes are resistant against chemicals and salts, physical impact and corrosion, and come with a top-class insulation effect, about 40 per cent above that of conventional pipes – for an extremely low effective heat loss rate.

On our application-optimized extrusion lines, pipes for distance heating are created to withstand operating pressures of 40 bar and water temperatures of up to 150 °C. Due to the need to withstand extreme pressures and thermal loads, the internal medium pipe inside the plastic casing pipe is made of PE-Xa, polybutylene or steel. Normal medium pipe dimensions range from DN 15 to DN 1,200. The casing pipes come in sizes of up to 2,000 millimeters.

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Steel pipes with PUR and PE jacketing pipe
Steel pipes with PUR and PE jacketing pipe
Steel pipes with PUR and PE jacketing pipe

Our products for manufacturing district heating pipes

Extruder

solEX NG


Higher output, lower costs, less energy consumption 

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solEX


The high-performance extruder for PE-HD and PP pipe extrusion 

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uniEX


The all-rounder single screw extruders

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GL extruders


Gearless (GL) single screw extruder series with high-torque drive concept 

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coEX II


Flexible single screw extruders for co-extrusion 

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Tools

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helix II PO Pipe toolings and coat coating dies


Customized mono- and multi-layer toolings for a various customer needs

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Downstream & Systems

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Green Pipe concept


The innovative concept for energy efficient pipe production

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vacStream


Vacuum tanks for the PO and PVC pipe extrusion

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coolStream


Cooling tanks für PO and PVC pipe extrusion

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pullStream


Belt and caterpillar haul-offs for PO and PVC pipe extrusion

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rollStream and tiltStream


Roller beds and tip tables for PO and PVC pipe extrusion

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cutStream


Cutting units for PO and PVC pipe extrusion

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Controls & Automation

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BCtouch UX Controls


Perfectly controlled processes for every application

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Complete lines for pipe extrusion & special pipe applications

You will find more detailed information about the applications for our extrusion technology in our brochures.

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